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Weldon Engineers (India) logo showing a cooling tower rising from stylised waterWeldon EngineersIndia
Green square FRP cooling tower raised on concrete pedestals with louvred air inlets

Services

From the first calculation to the annual service.

We design, build, erect, commission and maintain. Because each stage is handled by our own team, responsibility for the finished installation never gets divided between suppliers who can point at each other.

Scope of work

Four stages, one accountable party

Each stage below is carried out in house. We do not subcontract erection or commissioning, because those are the stages where a good tower most often becomes a disappointing installation.

  1. 1

    Design and Selection

    Thermal sizing against your actual heat load, flow rate, range, approach and site wet bulb, issued with a general arrangement drawing.

    • Heat load and thermal performance calculation
    • General arrangement and civil loading drawings
    • Material selection for your water chemistry
    • Budget and detailed offers for tender submission
  2. 2

    Manufacture

    Towers moulded and assembled under the POLO brand, with fill, distribution and mechanical equipment matched to the selection.

    • FRP moulding with UV stabilised gel coat
    • Quality checks at each stage of assembly
    • Corrosion, leak, power consumption and durability testing
    • Works inspection available before despatch
  3. 3

    Erection and Commissioning

    Our own crews erect, align, fill, run and hand over the tower, so responsibility for the finished installation stays in one place.

    • Site erection against the civil basin or steel base
    • Mechanical alignment and vibration checks
    • Wet commissioning and performance verification
    • Operator familiarisation at handover
  4. 4

    Maintenance and Spares

    Annual maintenance contracts and a stocked spares list, covering towers of any make rather than only our own installations.

    • Scheduled inspection and cleaning visits
    • Fill, nozzle and drift eliminator renewal
    • Fan, motor, gearbox and belt replacement
    • Performance recovery on underperforming towers
Four cell green FRP cooling tower on a concrete plinth with a technician on the fan deck

Service for any make

We maintain towers we did not build

Most cooling towers that are no longer holding their design duty do not need replacing. They need the fill renewed, the nozzles cleared and the drift eliminators refitted. Renewing a fill pack typically restores rated performance for a small fraction of the cost of a new unit.

We carry fills, nozzles, eliminators, FRP and aluminium fan blades, motors, gearboxes, belts and float valves, and we match parts from the nameplate or from a sample. Work is scheduled into your planned shutdown so the plant is back on line the same day wherever the scope allows.

See the spares range

Before you call

Four symptoms and what usually causes them

If you can tell us which of these you are seeing, we can usually arrive with the right parts on the first visit rather than the second.

Common cooling tower symptoms and their usual causes
What you are seeingMost likely cause
Cold water temperature has drifted upFouled or collapsed fill, blocked nozzles, or air flow lost to a slipping belt.
Visible droplets leaving the fan stackDrift eliminators damaged, displaced or missing, which also raises make up consumption.
Rising motor currentDeveloping bearing or gearbox fault, or fan blades out of pitch with one another.
Scale on condenser tubesCycles of concentration running too high, blocked bleed line, or no effective treatment.

A fuller walkthrough is in our industrial cooling tower maintenance guide.

Works testing

What every unit passes before it ships

  • Corrosion resistance test

    Shell and hardware checked against the water chemistry the tower will actually see in service.

  • Leak proof test

    Basin, panel joints and distribution pressure tested before the unit leaves the works.

  • Power consumption test

    Fan and motor current verified against the design figure so running cost matches the offer.

  • Durability test

    Structural fixings, fan deck and ladder loadings proven before despatch.

Next step

Book a service visit or an inspection

Tell us the make, the approximate age and what the tower is doing that it should not be. We will arrange a visit and quote the work before starting it.

Speak to an engineer

+91 99585 27775

Sales · quotations and new enquiries

+91 98681 45099Supportweldonengg@gmail.com

Monday to Saturday, 09:30 to 18:30. Enquiries from outside India are welcome.

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